Real-Time Vibration Monitoring.
Detect invisible anomalies before they become tragedies.
- SAVE LIVES
- Structural and Equipment Vibrations.
- Critical Failure Prevention.
- Operational Safety and Productivity.
The most advanced mines in Mexico are already installing it.
Intelligence in every Beat of your Mine.
SMART SENSORS ● Vibration Sensors. ● Pressure Sensors. ● Temperature Sensors. ● Level Sensors. ● Flow Sensors. ● Position Sensors. ● Speed Sensors. ● Humidity Sensors. ● Light Sensors. ● Energy Sensors ● Inductive and Capacitive Sensors.
We know that stability in mines, dams, and construction sites, as well as in all machinery, is key to safety and operational efficiency. That's why we offer our comprehensive Real-Time Operations Monitoring service, designed to reduce risks and optimize processes in underground mines, open-pit mines, dams, construction sites, buildings, and facilities.
SOLUTION CUSTOMERS GET:
- Smart Sensors for Operations Monitoring.
- Customized Dashboards (Power BI, PDF, and more) for each Client, from their Devices or from the Cloud 24/7.
- 24/7 Monitoring by our Team of Experts.
- Predictive Alerts when assigned thresholds are exceeded.
- Specific Recommendations for Early Action.
- Artificial Intelligence Reports.
- Monthly Technical Support.
REAL BENEFITS ACHIEVED:
- Accident Prevention due to Structural Failures.
- Prevention of Loss of Life, Environment, and Materials.
- Optimization of Predictive Maintenance.
- Optimization of Maintenance Design and Development.
- All-Inclusive Rental Service: Equipment, Installation, Calibration, Maintenance, and Replacement of Damaged or Faulty Equipment.
- Reduction of Risks and Operating Costs.
REAL-TIME VIBRATION MONITORING
A renowned underground mine in central Mexico required a robust solution for real-time vibration monitoring under critical conditions.
After analyzing the environment and technical requirements, a specialized system was proposed, programmed to operate remotely and reliably in adverse conditions and transmit data through the mine's internal network directly to the cloud.
INSTALLATION
The installation was carried out directly at the mine, where the connections and equipment configuration were successfully completed.
Installation time: 1 hour.
DATA IN THE CLOUD
Immediately after activation, the system began sending useful and stable information, meeting the project's objectives from the very first minute.
Ten minutes later, the reports were available in the cloud.
CRUSHER MONITORING
At an underground crusher inside a mining tunnel, personnel needed to understand the vibrations generated by the operating equipment, providing accurate data to assess whether these vibrations compromised the safety of personnel, equipment, or surrounding structures.
IMPORTANT NOTE: Network access (Wi-Fi, LoRa, 5G) for 24/7 cloud monitoring was not available in the area.
PROPOSED SOLUTION
One of our 24/7 continuous monitoring devices was installed, which stores all information for up to three months in its internal memory. Once a week, the device is removed, connected to the network via a cell phone, and provides us with a cloud report of the days it was disconnected from the network.
RESULTS
- Early detection of vibrations outside the crusher's range.
- Confirmation that the structures/area can adequately support the loads and operation of the crusher through periodic inspections.
- Timely detection of preventive maintenance.
- Recognition of when forced operation occurs.
DIN 4150-3 STANDARD FOR VIBRATION
We use the European Standard DIN 4150-3, widely recognized internationally for evaluating the effects of vibrations on structures, slopes, dams, machinery, and equipment.
VIBRATION LIMITS IN MINING TUNNELS
VIBRATION LIMITS IN MINING TUNNELS
VIBRATION LIMITS IN MINING TUNNELS
Particle velocity (PPV in m/s or mm/s) is the key parameter for assessing the impact of vibration in underground excavations.
Additional Considerations:
- Evaluation of site geology.
- Presence of fractures and rock strength (RQD)
CONCLUSION:
< 0.010 m/s → Safe and normal operation without affecting tunnel stability.
0.010 - 0.050 m/s → It can affect weak structures or cause microfractures in the rock.
> 0.050 m/s →May compromise stability in unreinforced tunnels.
VIBRATION LIMITS IN TAILINGS DAMS
VIBRATION LIMITS IN MINING TUNNELS
VIBRATION LIMITS IN MINING TUNNELS
Tailings dams, composed of loose materials and water, are highly sensitive to vibrations.
Risk Factors:
- Water saturation and risk of liquefaction.
- Proximity to explosions or heavy machinery.
- Geotechnical characteristics.
CONCLUSION:
< 0.002 m/s →Guaranteed structural safety, without impact on stability.
0.002 - 0.010 m/s → It can cause differential settlement of cracks in unreinforced structures.
> 0.010 m/s →High risk of liquefaction and structural failure, possible collapse.
VIBRATION LIMITS ON SLOPES
VIBRATION LIMITS IN MINING TUNNELS
VIBRATION LIMITS ON SLOPES
Slopes in open-pit mining require monitoring to prevent landslides.
Critical Factors:
- Geology and rock mass strength.
- Slope height and inclination.
- Influence of water on stability.
CONCLUSION:
< 0.005 m/s → Vibrations within safe levels, without impact on slope stability.
0.005 - 0.025 m/s → It can generate small displacements on slopes with fractures or loose materials.
> 0.025 m/s → High risk of instability and landslides, especially in poorly consolidated soils.
